Solar Cell Typesetting Layout Machine
Product Description
It mainly arranges and places solar cells precisely on the
corresponding carrier plates and so on according to the set layout
and spacing requirements, through the cooperation of mechanical
transmission and control systems, in preparation for subsequent
production processes.
Product Parameters
| Product parameter | Data |
| Cycle Time | 60s/Modules |
| Applicable Glass Size | (Length) 1630-2500mm, (Width) 950-1400mm |
| Applicable Cell and Cell String Types | 156-230mm cells, 2-3 segment pieces10 pcs * 12 strings / 12 pcs *
12 strings / 10 pcs * 10 strings |
| Layout Precision | ±0.8mm |
| Solder Wire Specifications | Round, Irregular Shape, Flat Ribbon |
| Yield Rate | 99.8% |
| Transfer Height | Input 950+30mm, output 980+30mm, not adjustable separately |
| Cell String Transfer Height | 1230+20mm |
| DiUtilization Rate | 95% |
| Power | Peak 12kW, Average 5kW |
| Air Consumption | 200L/min |
| Equipment Dimensions and Weight | (Length) 3780mm * (Width) 3600mm * (Height) 2372mm, 3000kg |
Detailed Photos
sucker arm layoutWide compatibility range: It can accommodate component size ranges
from (Length) 1630-2500mm * (Width) 950-1400mm.
High precision: Equipped with a 6-axis robot and a high-precision
CCD vision system, ensuring layout accuracy.
Convenient plate type switching: Components are centered and
aligned, and in conjunction with production recipes, it can quickly
achieve plate type switching.
Easy maintenance: The equipment has a simple structure and a low
failure rate.
Company Profile
Beijing X-Solar Energy Co., Ltd. was found in 2020, and
headquartered in Beijing. It's a science and technology innovative
energy enterprises with the main business of future cell R&D,
flexible photovoltaic modules, building photovoltaic module
production, high-end equipment manufacturing, production line
delivery, and AI-CITY wisdom energy management services.
In July 2023, the company's first demonstration factory, Jiangsu
X-Solar Green-building Technology Co., Ltd., was established in
Jiangyin CNBM Jetion Industrial Park. Meanwhile, Jiangsu YuanTeng
FengSheng Intelligent Manufacturing Technology Co., Ltd., a
wholly-owned equipment company of the company, delivered the
world's first "three-in-one" automatic production line for Jiangyin
base. The production line can be compatible with the production of
three categories: X-Solar Light shadow series (flexible PV
modules), X-Solar Light rhyme series (building PVtile modules),
X-Solar Light Curtain series (building PV wall modules), and
customized products. X-Solar PV series products have the advantages
of integrating architectural aesthetics, complying with design
specifications and creating energy value, which have been widely
recognized and praised by customers in domestic and overseas.
In 2024, the company has added two regional centers in Shanghai and
Guangzhou of China, and set up the Hong Kong X-Solar Future Energy
Research Institute, and overseas sales companies in Australia,
Italy, Germany, Saudi Arabia and Argentina. The company has
launched a global layout to provide sustainable energy products and
services to many countries, and has contributed to the "carbon
neutrality and carbon peak".
Exhibition Display
FAQ
In terms of basic principles
1. Question: What is the working principle of the solar cell panel
layout machine?
Answer: It mainly arranges and places solar cells precisely on the
corresponding carrier plates and so on according to the set layout
and spacing requirements, through the cooperation of mechanical
transmission and control systems, in preparation for subsequent
production processes.
2. Question: What is used to position the solar cells accurately?
Answer: Usually, it relies on a high-precision visual recognition
system to identify the position, shape and other features of the
solar cells, and then combines mechanical arms and other components
driven by servo motors to achieve accurate positioning and
placement.
In terms of operation and use
1. Question: How to start the solar cell panel layout machine?
Answer: First, turn on the power supply and the main control
switch, and then start each relevant subsystem in turn according to
the prompts on the operation panel. After each part passes the
self-inspection, it can be ready for use.
2. Question: What are the environmental requirements for operating
the layout machine?
Answer: Generally, a clean and dry environment is required, and the
temperature and humidity should be maintained within a proper range
(for example, the temperature is around 20 °C - 25 °C, and the
humidity is around 40% - 60%), to avoid dust and other factors
affecting the normal operation of the machine and the quality of
the solar cells.
In terms of troubleshooting
1. Question: What's the matter when the placement position of the
solar cells is deviated?
Answer: It may be that the visual recognition system fails and
fails to accurately identify and position; or the mechanical arm
transmission parts are loose or worn, resulting in a decrease in
the moving accuracy. It is necessary to check these two aspects
respectively and repair them.
2. Question: What should I do if the machine suddenly stops
running?
Answer: First, check whether there is any fault prompt information
on the operation panel. It may be that the circuit is overloaded,
the temperature of a certain key component is too high to trigger
protection, or the software is stuck. You can check the circuit,
the cooling device and restart the relevant software system to
solve the problem.
In terms of maintenance
1. Question: How often does the layout machine need to be
maintained?
Answer: Generally, regular maintenance is recommended. For example,
basic cleaning and component tightening and other maintenance work
should be carried out every certain running time (such as 1000
hours) or every certain period (such as one month). A comprehensive
and in-depth maintenance should be carried out every six months or
one year.
2. Question: What parts should be focused on during maintenance?
Answer: Pay attention to the lubrication and wear conditions of
mechanical transmission parts, the cleaning and calibration of the
lens of the visual system, and whether the electrical circuit
connections are stable, etc., to ensure that each part is in good
condition.
